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Software for Pump Testing

This is a very useful software for a pump manufacturing industry, for record keeping and testing of pumps.  The  software works on the basis of  a model database, which contains the master information of all types of models, manufactured by the company. The master information contains specifications like model name, rated head, rated discharge, rated current, rated voltage, overall efficiency, speed, power(HP), number of stage, operating head range, delivery size, bore size, motor  rating, number of phase, frequency etc.


Along  with this  data master performance curves for each model can also  be  stored,  which can be  further  used  for   comparing with the performance curves of the pump under test.

The   testing data for all tests performed every day can be stored, like date of test,   test serial number, model type etc. The software keeps track  of  every 10th  and every 20th pump of each model, for which a complete testing report for pump and  motor is to be generated.

For every  10th pump,  complete  test data can be fed like discharge, head, current, input power, slip, frequency etc. This data can be used to  generate  report  as  per  rated  speed  or  as per rated  frequency. There is a provision  for  calculating  either  pump efficiency  or overall efficiency. The  test  data can  also be used to generate performance curves  of  the  pump.   The  curves  of  efficiency,  head,   current  or  power  against discharge are drawn. The master curves for the model under test can also  be  drawn  along  with  actual   curves for instant comparision of performance of the pump.

  For every 20th pump the software prompts for feeding all data for motor test report. After feeding all required input for master test, motor test report can be generated which computes no load copper losses, constant losses, primary copper losses, total stator loss, rotor loss, output, starting torque, breakaway torque, efficiency etc. The motor test data can also be used to generate motor performance curves. The curves for efficiency, rpm, input power and current are drawn against output power.  

Different types of reports like production register, pump set performance register, motor performance register, etc. can be generated to have an  overall view of the production for a particular period of time. The production register contains model name, model  type, model specification,  model serial number, pump serial number, motor serial number etc, for all pumps tested in a particular period of time, and can be generated model wise, HP wise, stage wise etc. The pump performance register and motor performance register can be used to see the overall performance  values of  the  models tested during a period of  time  and can be compared with the master performance data.

Thus  the pump  test  management  software   takes  care  of all aspect of record keeping for pump testing. It makes   report  and  curve  generation  very simple  and   easy and  frees  one from  tedious calculations and repetitive  tasks.  It provides  ways  for  comparing  the  test data/curve  with master  data/curve. Further, the software can be customized to suit the specific needs of particular pump manufacturing Industry.
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